Flyer Winding Machine
High-speed flyer winder for bobbin coils and segmented stator poles.
Representative imageBuilt around your stator drawing
A flyer rotates the wire around a stationary part, which suits bobbin coils and individual stator segments. Flyer winding runs much faster than needle winding and gives very orderly layers, which helps slot fill in segmented stator designs.
Key features
- Servo flyer with programmable layer traverse
- Orthocyclic layer winding for tight packing
- Automatic start and finish lead wrapping
- Tension control from low to high wire gauges
- Guarded high-speed zone with door interlock
Part processedProcess sequence
The order of operations in one cycle on this machine.
Specifications
| Coil / segment size | Up to 80 × 60 mm |
|---|---|
| Wire diameter | 0.1–1.5 mm |
| Flyer speed | Up to 3,000 rpm |
| Spindles | 1 or 2 |
| Control | PLC with 7–10 inch touch HMI, recipe storage |
| Power supply | 415 V AC, 3-phase, 50 Hz |
| Compressed air | 5–6 bar, dry and filtered |
Typical configuration. Every machine is customised to your motor design, and final values are confirmed in our quotation.
Add-ons
- Automatic segment feeder
- Taping station
- Dual flyer head
Get a proposal for this machine
Send your stator or rotor drawing and target output. We reply with a machine configuration, cycle time estimate and price, and can run trial parts on request.
- Free design review of your motor drawing
- Trial winding or testing of your samples
- Installation, training and service across India
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