Machines that build BLDC motors
Stator winding, rotor assembly, magnetizing, testing and complete production lines for ceiling fan, appliance, pump and e-mobility motors. Designed and built by Motionworks Robotics in Gurugram.
12-slot outer statorEvery step of BLDC motor production
A BLDC motor passes through six process stages. We supply machines for each stage, or connect them into one line.
Machine categories
Stator Winding Machines
Needle, flyer and multi-spindle winders for inner and outer BLDC stators, from ceiling fan motors to EV auxiliary drives.
EXPLORE →Insulation & Coil Processing
Slot paper inserting, wedge inserting, lacing, lead termination, varnish and powder coating equipment.
EXPLORE →Rotor Production Machines
Magnet insertion, magnet bonding, shaft and bearing pressing, hub rotor assembly and dynamic balancing.
EXPLORE →Magnetizing & Electronics
Rotor magnetizers, flux measurement and Hall sensor PCB soldering for sensor-based BLDC motors.
EXPLORE →Testing & Inspection Machines
Stator testers, end-of-line motor testers, back-EMF, noise and vibration, leak testing and vision inspection.
EXPLORE →Assembly & Automation Lines
Semi-automatic and fully automatic BLDC motor lines, robotic cells, laser marking and screw fastening.
EXPLORE →Popular machines
Outer Stator Needle Winding Machine
Servo needle winder for external-rotor BLDC stators used in ceiling fans, hub motors and cooler fans.
VIEW MACHINE →BLDC Ceiling Fan Motor Assembly Line
Semi-automatic line from wound stator to tested, packed BLDC ceiling fan motor.
VIEW MACHINE →BLDC Motor End-of-Line Tester
Runs the finished motor and checks current, speed, power, direction and sensor signals.
VIEW MACHINE →Starting BLDC fan motor production?
Many fan and appliance makers are moving from induction to BLDC motors. We plan the complete plant with you: process flow, machine list, layout, manpower and a phased budget, then build, install and train your team.
- Line layout sized to your output per shift
- Start semi-automatic, automate as volumes grow
- Testing and traceability from day one
Assembly lineBuilt for the motors you make
Each application uses a different mix of machines. Choose yours to see what we recommend.
Designed in-house
Mechanical, electrical and software design by our own engineering team in Gurugram.
Trials on your parts
We wind, press or test your sample stators and rotors before you order.
Service across India
Support from Gurugram, Ahmedabad, Pune, Bengaluru, Chennai and Haridwar.
Automation experience
Robotics, laser marking, leak testing and special purpose machines are our core work.
How we solve production challenges
BLDC Ceiling Fan Motor Line for a Fan Manufacturer
A fan maker moving from induction to BLDC motors needs a complete line from bare stator to tested motor.
READ CASE STUDY →Hub Motor Winding Cell for E-Rickshaw Motors
An e-rickshaw motor maker needs to replace manual winding of large outer stators with a machine.
READ CASE STUDY →End-of-Line Testing and Traceability for Pump Motors
A pump maker needs every BLDC pump motor tested and traceable before dispatch.
READ CASE STUDY →BLDC motor manufacturing machines made in Gurgaon
BLDC means brushless DC: these are the machines that make brushless electric motors. Every machine is designed and built at our works in Sector-35, Gurgaon (Gurugram), Haryana, and installed at motor plants across India. See BLDC motor manufacturing machines in Gurgaon and Delhi NCR or all the regions we serve: Pune, Chennai, Coimbatore, Bengaluru, Ahmedabad and Hyderabad.
Popular pages: BLDC winding machines, electric motor production lines and a guide to imported versus Indian-made machines.
For fan and EV motor makers: BLDC ceiling fan winding machines, hub motor winding machines and a guide to BLDC fan manufacturing plant cost.
Tell us about your motor
Share your stator and rotor drawings, target output and budget. Our engineers will propose a machine or line layout with cycle time and price.