BLDC Winding Machine Manufacturer in India
BLDC winding machines built in Gurugram for outer and inner stators: needle winding, flyer winding, multi-station machines and linked winding lines. Each machine is tooled for your stator and wire.
Which BLDC winding machine do you need?
The right machine depends on where the slots open, the wire size and the output you want per shift.
- Outer Stator Needle Winding Machine: Servo needle winder for external-rotor BLDC stators used in ceiling fans, hub motors and cooler fans.
- Inner Stator Needle Winding Machine: Needle winder for inner-rotor stators with narrow slot openings, for appliance, pump and automotive motors.
- Multi-Station BLDC Stator Winding Machine: Indexing table winder with 2 to 4 spindles that winds one set of stators while the operator loads the next.
- Flyer Winding Machine: High-speed flyer winder for bobbin coils and segmented stator poles.
- Segmented Stator Winding and Joining Machine: Winds individual stator segments or chain cores and rolls them into a finished ring.
- Automatic Stator Winding Line: Fully automatic cell that feeds, winds, terminates and tests stators with a single operator.
See the full range of stator winding machines.
What decides the price of a BLDC winding machine
- Stator size: outer diameter and stack height
- Number of spindles or stations
- Wire diameter and number of wires wound together
- Loading: by hand, semi-automatic or by robot
- Extras such as tension control, wire cutting and lead forming
Send the stator drawing and winding data and we quote a machine with its cycle time. Price is given in rupees with GST.
Machines that work with the winder
- Slot Insulation Paper Inserting Machine: Forms, cuts and inserts slot liner paper into every stator slot in one automatic cycle.
- Wedge Inserting Machine: Closes wound slots with paper or plastic wedges to hold the coils in place.
- Coil Lacing Machine: Ties end windings with lacing cord to keep coils compact and secure.
- Stator Winding Tester: Tests resistance, insulation, hipot and surge on wound stators before assembly.
Questions about BLDC winding machines
Can one machine wind more than one stator?
Yes, with change tooling for each stator. Tell us the range at the start so the machine is sized for the largest and the smallest.
Will you wind our sample before we order?
Yes. Send sample stators, wire and winding data. We run a trial at our works and share the cycle time and results.
Is the machine imported?
No. It is designed and built at our works in Gurugram, Haryana. There is no customs duty or sea freight, and installation, service and spares come from within India. See how imported and Indian-made machines compare.
Tell us about your motor
Share your stator and rotor drawings, target output and budget. Our engineers will propose a machine or line layout with cycle time and price.