Segmented Stator Winding and Joining Machine
Winds individual stator segments or chain cores and rolls them into a finished ring.
MachineBuilt around your stator drawing
Segmented and chain-core stators allow very high slot fill because each tooth is wound while open. This machine winds each segment, then rolls or joins the chain into a closed stator ring ready for welding or press fitting into the housing.
Key features
- Winds chain-core or loose segments
- High slot fill for compact motors
- Rolling and joining station
- Continuous wire between teeth of the same phase
- Vision check of segment orientation
Part processedProcess sequence
The order of operations in one cycle on this machine.
Specifications
| Stator OD (finished) | 60–220 mm |
|---|---|
| Segments | 6–24 |
| Wire diameter | 0.3–1.6 mm |
| Control | PLC with 7–10 inch touch HMI, recipe storage |
| Power supply | 415 V AC, 3-phase, 50 Hz |
| Compressed air | 5–6 bar, dry and filtered |
Typical configuration. Every machine is customised to your motor design, and final values are confirmed in our quotation.
Add-ons
- Laser welding of joint
- Roundness measurement
- Automatic loading
Get a proposal for this machine
Send your stator or rotor drawing and target output. We reply with a machine configuration, cycle time estimate and price, and can run trial parts on request.
- Free design review of your motor drawing
- Trial winding or testing of your samples
- Installation, training and service across India
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