BLDC Ceiling Fan Motor Line for a Fan Manufacturer
A fan maker moving from induction to BLDC motors needs a complete line from bare stator to tested motor.
The challenge
- The team had experience only with induction fan motors and no BLDC process knowledge.
- Floor space was limited to the existing fan assembly hall.
- Management wanted to start at moderate volume and add automation later without rebuilding the line.
Our solution
We planned a semi-automatic line on a pallet conveyor. Stators are needle wound on a multi-station winder and checked on a stator tester. Rotor cups are bonded, magnetized and balanced in a parallel cell. Final assembly, controller fitting and end-of-line testing complete the flow, with every motor labelled with a serial number.
What the project was designed to deliver
- A repeatable BLDC process that operators could learn quickly
- Testing at the stator and final motor stages to stop defects early
- Space left in the layout for robotic loading in a later phase
How the project ran
Example project: this page describes a typical requirement of this kind and how we solve it. Customer names and figures are not published. Ask us for reference projects and plant visits.
Machines used in this project
Multi-Station BLDC Stator Winding Machine
Indexing table winder with 2 to 4 spindles that winds one set of stators while the operator loads the next.
VIEW MACHINE →Stator Winding Tester
Tests resistance, insulation, hipot and surge on wound stators before assembly.
VIEW MACHINE →Magnet Bonding and Glue Dispensing Machine
Dispenses metered adhesive and places magnets in external-rotor cups and SPM rotors.
VIEW MACHINE →Have a similar project?
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