A Motionworks Robotics company · Gurugram, India
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Knowledge

How to Choose a Stator Winding Tester

The tests that matter for BLDC stators and what to look for in a tester.

A winding fault found after assembly costs a rotor, a housing and labour. A stator tester at the end of winding catches it early.

Resistance

Measures each phase and the balance between phases. Temperature compensation matters, because copper resistance changes with temperature.

Insulation resistance and hipot

Checks that the winding is insulated from the core. Hipot applies high voltage to find weak spots before they fail in service.

Surge (impulse) test

Applies a fast voltage pulse and compares the response with a good stator. It is the only common test that finds turn-to-turn shorts, which resistance tests can miss.

Practical features

  • Test time that fits your line takt
  • Easy fixtures or automatic probing
  • Results saved per serial number
  • Clear OK / NG indication for operators

See our stator winding tester.

Talk to an engineer

Questions about your own motor? Call +91 98100 93680 or send an enquiry.

Tell us about your motor

Share your stator and rotor drawings, target output and budget. Our engineers will propose a machine or line layout with cycle time and price.

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